Forensic Vacuum Metal Deposition System is customized designed and made exclusive for police equipment. Royal Technology spend 9 months to coordinate with customer, after over 20 technical meetings discussion and modification, the 1st machine was finally born in the year of 2018.
The advanage and benefits:
1. Portable design with compact footprint
2. Water-cooling free system, the required working environment is only electric power: 1Ph, 220V 50Hz, 60A;
3. Large view port to inspect the evaporation process, with Quartz window up to 400mm;
4. Powerful vacuum pumping system for fast cycle coating process: high turbo molecular pump, available for assemble at any direction; equipped with one large volume of 2-stage rotary vane pump.
5. Low running cost and low maintenance cost.
6. Flexible operation based on HMI device: processing page, curve record page, alarm page, maintenance pages etc. The data logging in and USB connection port for downloading the processing data.
Work pieces materials can be: plastic, metals, steel, polymer, paper, fabric or glass materials, bank card, gun etc. crime pieces.
Technical Specifications
Performance
1. Ultimate Vacuum Pressure: better than 9.0*10-5 Pa;
- Operating Vacuum Pressure: 6.0*10-3 Pa ~9.0*10-3 Pa;
- Base Vacuum pressure: 3.0*10-4 Pa
4. Pumping down Time: from 1 atm to 9.0×10-3 Pa≤15 minutes ( room temperature, dry, clean and empty chamber)
5. Deposition source: Tungsten board filament evaporation
6. Operating Model: Full Automatically /Semi-Auto/ Manually
7. Deposition materials: Zinc, Silver, Gold, Aluminum etc.
Structure
The vacuum coating machine contains key completed system listed below:
1. Vacuum Chamber
1.1 Size: Inner Width: 450mm, Depth: 450mm
Inner Height: 500mm
1.2 Material: Vacuum Chamber SUS304
Door and flanges SUS304
Chamber strengthen structure: SUS304
Chamber chassis SS41 mild steel with painted finishing surface treatment.
1.3 Evaporation Shield : SUS304
1.4 View Window: on chamber door, quartz material.
1.5 Vacuum Chamber Venting Valve (including silencer)
2. Vacuum Pumping System
Roughing Vacuum Pumping System: 2-stage rotary vane pump-1 set
High Vacuum Pumping System: Turbo Molecular Pump-1 set
3.Electrical Control and Operation System- PLC+ Touch Screen
Main circuit: None-fuse breaker switch, electromagnetic switch, C/T in series type
4. Evaporation Power - 1 set
5. Evaporation Control System
5.1 Operation System: Touch Screen + PLC, recipe control and data logging, Auto shutdown, auto evacuation, auto coating
6. Measuring System
6.1 Vacuum Pressure : Vacuum Gauge: Pirani + Penning gauge + Full range vacuum gauge
7.Alarm System: Compressed air pressure , Cooling water flow, Mis-operation;
Power Load Indicator: Voltage indicator and load current indicator
8. Deposition System
8.1 Deposition source: Tungsten board
8.2 Deposition material: Zinc, Aluminum, Silver, Gold
9. Working Environment
9.1 Single Phase, 220V 50Hz(60Hz), 5KW
9.2 Installation Area: (L*W*H) 2000*1000*2300mm
9.3 Exhaust: Vent for mechanical pumps
Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.
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